COMPANY

FACILITY

DESCRIPTION

Adcock Ingram

New liquid medications plant study

Conducted a feasibility study and provided preliminary plant design for a new liquid medications plant including development of facilities planning options.

Amaro Foods

New par-baked frozen breads plant

Designed and installed high-volume artisanal bread and rolls lines to meet growing market demand. Complete with utilities and plant infrastructure.

Amaro Foods

New flat breads facility

Upgrade flat breads facility and install high-volume flour tortilla line, upgrade ethnic breads line and install new corn tortilla line.

Amaro Foods

Gluten-free facility

Built a gluten-free facility. We took care of everything including the design, construction, installation and commissioning.

Amaro Foods

Vacuum-cooler design

Introduced a vacuum-cooling technology to increase throughput and improve overall product quality and shelf life.

Brand House/Diageo

New bottling plant

Feasibility study for new vodka (Smirnoff) and rum (Captain Morgan) high-speed bottling plant. Design and capital cost estimates for a new plant. Project did not go ahead as tenure on existing site was extended. 

Cani Rusks

Rusk manufacturing plant

Built a new rusk manufacturing facility to meet modern food standards as well as to increase capacity and product quality.

Cape Herb and Spice

New tea plant

Relocated and upgraded the facility to ensure this plant meets modern food factory standards.

Cape Herb and Spice

New tea plant

Designed and constructed a new tea plant with increased capacity.

Cape Herb and Spice

High speed grinder filling line

Installed a high-speed salt and pepper grinder filling line to improve fill accuracy, increase capacity and reduce costs.

Cecil Vinegar

New cotton wool plant

Relocate and upgrade cotton wool plant to streamline and reduce costs as well as to comply with personal care manufacturing standards. Capacity on key lines also increased. Including HVAC and electrical system upgrade.

Chet Chemicals

New filling machine

New high-speed, 2-litre foam bath filling line to replace aged equip-ment and increase capacity.

Chet Chemicals

Thick bleach filling line

New thick bleach filler to increase capacity and retire aged machines.

Contactim

New cotton wool plant

Relocate and upgrade cotton wool plant to streamline and reduce costs as well as to comply with personal care manufacturing standards. Capacity on key lines also increased. Including HVAC and electrical system upgrade.

Dickon Hall Food Group

Robot packing line

Installed a robot sachet-packing line.

Dickon Hall Food Group

New chutney line packing facility

Modernised and decongested the facility to streamline production and reduce costs

Dickon Hall Food Group

New warehouse

Managed the design and construction of a new warehouse in collaboration with the landlord to ensure operational specifications.

Finlar Foods

Solar PV system

Design and project management of the installation of a new solar PV system on an existing building.

Finlar Foods

New chicken pro-cessing plant

Replaced a chicken processing plant (after suffering fire damage) with a modern facility including packing line and fully cooked product option to support the client’s export drive.

Kellogg Company

New facility study

Design, construct and operate a new breakfast cereals manufacturing facility to produce exclusively for a brand owner.

Lancewood

Cheese packing

Install fully automatic computer controlled high-speed cheese portion-ing machine to increase pack accuracy thereby reducing overpack and offcuts. This delivered significant production cost reduction.

Lancewood

New grating line

Procured and installed a new cheese grating and packing line.

Lancewood

New DC

New distribution centre and maturing store to increase capacity for imported products, improve stock rotation as well as to control and reduce costs, including a warehouse automation system and racking.

Lancewood

Real time mass balance

New computerised, real-time milk mass balance system to manage and improve milk yields.

Lancewood

Cheese packing automation

New hard cheese portioning and packing facility to increase capacity and reduce costs.

Lancewood

New milk receiving

New milk receiving facility to replace and modernise current aged and dilapidated facility.

Millenium Foods

New factory

Design and construct an expanded chilled prepared meals facility. This was executed alongside ongoing operations without disruption.

Millenium Foods

Process mechanisation

Design and procure machinery for new mechanised preparation facility for prepared meals.

Montagu Foods

Complete plant up-grade and rebuild

Expand and modernise facility to manufacture Denny Foods pasteurised pouches while accommodating canning facilities in consolidated facility that complies with modern food manufacturing standards and to reduces costs.

Multicup Solutions

 Paper cup manufacture 

New BRC accredited cup manufacturing facility to replace bought-out and imported volumes to reduce costs and improve competitiveness.

Noodle Master

New instant noodle plant

Design and construct a new instant noodle plant in an existing facility, including sourcing and selection of process plant (Taiwan) and packaging plant (China).

Rialto Foods

Expand meat packing facility

Upgrade and expand facility to improve food safety, increase capacity and reduce costs.

Tiger Brands

Breakfast cereal plant

Feasibility study including preliminary design, capex and opex for a full breakfast cereal plant.

Tiger Brands (Jungle Oats)

Complete oats plant rebuild

Design and construct including equipment selection and procurement of a new oats processing facility including complete process redesign. Included mechanised packing plant.

Tiger Brands (Jungle Oats)

New instant oats facility

Design, installation and procurement of new high speed packing facility for instant oats.

Tiger Brands (Langeberg)

New automated batch mixing facility

Design and construction of a fully automated batch mixing plant for sauces, brines and soups including installation of advanced computerised batch management system (first in world at that stage).

Tiger Brands (Langeberg)

New batch retorts

Design, procurement and installation of an automated batch retort system.

Tiger Brands (Langeberg)

Stand Up Pouch filling

Plant for sauces in long-life pouches.

Tiger Brands (Langeberg)

New automated batch preparation plant

Fully automated sauce preparation and batching plant for a cannery.

Tiger Brands (Langeberg)

Rebuild of fruit canning plant

Full upgrade of a fruit cannery incorporating required food safety standards.

Tiger Brands (Langeberg)

New salads plant

New plant for preparation and packing of beetroot and salads in glass jars.

Tiger Brands (Langeberg)

Tomato sauce filling line

Aseptic tomato sauce filling line for packing bulk tomato sauce for food service.

Tiger Brands (Langeberg)

Fruit cup plant

Design, equipment procurement and installation/commissioning of an innovative new plant for processed foods in tubs.